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multidec®-WHIRLING

Increased productivity with maximum precision.

multidec®-WHIRLING is a multi-edge thread whirling tool system which, unlike thread turning, finishes the thread burr-free in a single pass. Even materials that are difficult to machine can be processed to the tightest tolerances.

Advantages

The advantages of the multidec®-WHIRLING thread whirling tool system

Up to 50% shorter processing times

Whirling with up to 12 cutting edges allows processing time to be reduced by up to 50%.

Highest surface finish

Thanks to maximum concentricity, special cutting geometries and optimal chip control, surfaces can be produced burr-free and to the highest quality in a single production process.

Optimal chip control

Whirling produces short chips that are easy to remove. This further increases
process reliability and significantly improves working efficiency, even with materials that are difficult to machine, such as titanium

Corner radii up to 0.3 mm

The ability to grind concave radii down to 0.03 mm enables us to meet the highest quality and precision requirements.

Concentricity
(±0.005 mm)

The latest manufacturing technologies with coordinated system components guarantee consistent concentricity for a high-quality surface finish.

SPECIAL THREAD SHAPES

Threaded swivel plates (indexable inserts) can be manufactured individually and quickly and cost-effectively based on existing blanks.

Challenges

Solutions for the most common challenges in thread whirling.

  • Challenge

    Productivity

    Solution

    Short cycle times & high number of cutting edges

  • Challenge

    Thread lengths

    Solution

    Thread production in a single pass

  • Challenge

    Diameter range

    Solution

    Diameters from 1 mm (watch industry) to 22 mm in the automotive industry

  • Challenge

    High demands on precision and surface quality

    Solution

    Low concentricity errors and high repeatability -> Long service life

  • Challenge

    Vibrations

    Solution

    Stable machining thanks to a combination of cutting geometry, tool guidance and process parameters

  • Challenge

    Materials that are difficult to machine

    Solution

    Even distribution of cutting force thanks to a large number of cutting edges.

  • Challenge

    Large cutting depths

    Solution

    Thread diameter of 4 mm and core diameter already with a bar diameter of 12 mm.

  • Challenge

    Span control

    Solution

    Continuous cutting thanks to the tool’s high rotational speed.

  • Challenge

    Burr-free threads

    Solution

    Burr-free threads thanks to precise cutting geometries

  • Challenge

    Complex thread profile

    Solution

    Bespoke solutions

  • Challenge

    Short delivery times

    Solution

    Extensive product portfolio, efficient manufacturing and UTILIS standard blanks

Shop

The complete standard product range from multidec®-WHIRLING

Go to shop

WHIRLING Starter Set

Thread whirling head MWT 08 'QuickChange'

Threaded Whirl Plate MWI HA VP

Threaded Whirl Ring MWR12

multidec®-CUT

Discover our turning and grooving tools from multidec®-CUT

multidec CUT
Portrait of an Utilis Employee

Contact person

Lirim Saljihi

Designer / Whirling Product Manager

+41 52 762 62 62lirim.saljihi@utilis.com

Order form - multidec®-WHIRLING

pdf

Troubleshooting guide - multidec®-WHIRLING

pdf

multidec®-WHIRLING order form

Download the order form and send it back to us directly via this form.